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Data on operations, processes, logistics, personal data, financial data... Data, data and more data. Too much data. So much data, in terms of quantity and variety, that it can be overwhelming. What is the best way to collect and organize them so that they make sense? To know what to do with them, so that they boost the productivity and efficiency of the plant?
Article by Alberto Martínez, CEO of Lantek
The challenge is, therefore, to be able to know how to structure all of this information so as to optimize processes, identify areas for operational improvement, and strengthen the relationship with customers; in short, to enhance business growth. Aided by specific software and other technological tools, data analysts extract, select, process, analyze and organize data in order to establish patterns, trends, partnerships, and follow-ups that help us to be able to make the best decisions possible at all times, using the most disruptive business model possible, in terms of production schedules, maintenance, processes, inventory management... all of this in real time, automatically, which in turn results in greater cost reduction.
Now, if that described above were not enough in itself, Data Analytics facilitates decisions made in advance. Said in plain English, it will no longer be necessary to have to send e-mails to the different departments so that they communicate some type of data to us that, if not located, would take a great deal of time to find. With digitization, we are able to be aware, for example, before the assembly has concluded, of whether the result is to be optimal, we can predict scenarios that could delay production and repair them, and even the machines themselves are capable of resolving potential problems.
Conclusion: data analysis helps to avoid missing any details involved with the production process.
How do we translate what the data tells us? As a starting point, let us use the analysis that they perform in the technological consultancy firm Principa, using the four types of Data Analytics:
However, Data Analytics is merely one of the cornerstones of digital transformation. If we add the possibility of learning from the data (Machine Learning) and creation of an Artificial Intelligence, as well as to connect our plant with sensors (Internet of Things), or upload all our Big Data to the Cloud, then we will have indeed reached the apex of Industry 4.0.
Regardless of the degree of digitization of a plant, it is essential to be familiar with each of its processes by using data, and thus gain a competitive advantage, which increases profitability and helps us to generate disruptive business models. For those who are not able to take adopt to digital transformation on their own, this new Revolution favors collaborative environments. There is no excuse for us all not to transform and to become more competitive. Choose the leading partner in your industry.
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